Our processes

We provide a complete end-to-end service from research and development right through to production and logistics.

Our focus is on specialisation. If we don’t already have a solution to your problem, we will develop one, regardless of scope or industry.

1
Research and development

Research and development

We will work with you to develop a new product from the earliest stages. Our R&D department studies the technical possibilities that lead to better products for lower costs.
2
Tooling

Tooling

We design and produce all of our moulds in-house. All moulds are designed by expert CAD technicians. The contours of the moulds are cut from the steel blank using precision electrical discharge machining.
3
Laboratory

Laboratory

We develop our own compounds and recipes in our in-house laboratory in order to guarantee that we can provide the optimal answer to our clients’ requests for specific hardnesses or compositions. Our laboratory is fully equipped for mixing and testing, and our waste products are all recycled.
4
Production

Production

Essentra has a total of 75 production lines for 24/7 production meaning we can deliver with speed, flexibility and precision. Whether the order requires extrusion, co-extrusion, tri-extrusion or even quad-extrusion.
5
Inline finishing

Inline finishing

Custom solutions require expansive finishing facilities. We offer a robust selection of finishing options to meet your needs. We also offer integrated assembly and accommodate client specific packaging requirements.
6
Logistics

Quality management

Company-wide dedication to quality and continuous improvement all in accordance with ISO 9001, ISO 14001 and OHSAS18001 norms. Our clients are always kept well informed of the progress of every phase of the project.
7
Quality management

Logistics

Full service logistics support driven by efficient stock management, our own vehicle park and the possibility of client-specific packaging, we ensure that we can always deliver custom - made solutions.